Carrier · Furnace
34.1 Ignition fault during ignition trials
What the control is telling you
Flame was not proven during the four consecutive ignition trials.
Applies to: Carrier 59SC6A
Likely causes
- Low gas pressure or gas off
- Weak/failed igniter
- Dirty flame sensor
- Gas valve not opening
- Poor ground
Test and repair steps
- Warning: If you smell gas, shut off the gas and fix the leak before any ignition attempt.
- Know the sequence inducer starts, LPS closes, 15-s prepurge, 17-s igniter warm-up, gas valve opens, then a 2-s flame-proving window starts 5 s after the valve opens. Failure to prove flame repeats for up to 3 more trials (4 total), then lockout.
- Confirm the manual gas shutoff is open and natural gas supply pressure is 4.5-14 in. w.c.
- Watch a trial does the HSI glow? Check HSI cold resistance across both leads at room temperature: 40-70 ohms. Replace if out of range or damaged.
- Does the gas valve open (24 VAC at valve) and burners light? If no gas with 24 VAC present, suspect the valve; check manifold pressure (2.8-3.8 in. w.c. natural gas for 40k-120k models; max 1.8 in. w.c. on 26k model).
- If burners light then go out within ~2 s, clean the flame sensor with 0000 steel wool only (no sandpaper or emery cloth) and check its position.
- Verify ground the control proves flame through the green/yellow ground to the gas valve and manifold bracket; the flame-sense ground wire must be attached to furnace sheet metal.
- Check igniter alignment and orifices for blockage.
- The control retries automatically; four failed trials in a row gives 14.1 lockout.
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Source: Carrier 59SC6A Installation, Start-up, Operating and Service Instructions, Fig. 60 Service Label p.54; Fig. 61 wiring notes p.56; Burner/Igniter service p.66-67; Sequence of Operation p.68-69. Summarized in our own words; check the original manual for your model.
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For licensed technicians. Gas, electrical and refrigerant work must be done by a qualified, licensed person. Shut off power and gas before servicing, never bypass a safety control, and follow the manufacturer’s manual for the exact model; it and local codes always take priority. HVACopedia is not affiliated with any manufacturer; brand and model names only identify the equipment.